Pipe Robot Inspection Crawler
  • Features
  • Specification

Brief introduction:

* W3-C150-HX consists of crawler, HD cameras, cable reel and controller.
* HD Camera Head including HD axial camera and HD PTZ camera head.
* The crawler is suitable for pipe from 150mm to 600mm with an optional lifting system. Its 6-wheels drive system helps to cross the obstacle easier.
The Android tablet is convenient to operate the crawler’s going forward, back, direction turning, stop, speed adjustment, lifting and camera’s rotation, zooming, focusing and light adjustment.
Cable length is 120-150m, the length could be customized as per the customer’s requirements.
During the inspection, the controller could real-time display and record the image/video with the pipe information and state information.

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1. Specification:

Camera Head

 The whole system include two type camera heads for exchange.

 

1)Fixed Camera (for DN150mm pipe)

Working temperature: -10℃~50℃

Lighting source: 6x3W floodlight LED

Imaging system:  1/3" Color, 2M Pixels, (1920*1080) CMOS,

viewing angle 6.7~68°sensitivity 0.1Lux

Auto Focus

Dimension: 100mm*75*75mm

Weight: 0.6Kg

Compatible with the rotary camera

 

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2) PTZ Camera (for over 200mm pipe or bigger pipe)

Pan & Tilt Camera Zoom HD 2 Mega pixel      

0.1lux, 10x optical and 12x digital zoom, shutter(manual and automatic), focus (automatic and manual) Tilt position

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Crawler

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·P68, used in 10 meters water depth, air tightness protection, built-in pressure sensor, pressure indicator

·Working temperature: -10℃~50℃

·Diameter used for: 150mm~300mm

·Material: Brass, stainless steel, aluminum alloy

·Driven: Double 25W DC motor, 6 wheels drive, maximum travel speed up to 15m/min

·Climbing: Depends on different pipe situation, the maximum grade ability about 45°

·Circuit protection: Locks motor over-current, overpressure protection of motor

·Lighting: Forward 3x10W bright condenser LED lights; back 6x3W floodlight LED. All the lights intensity continuously adjustable brightness

·Rear-view camera resolution 1280*720(100W pixels)

·Three sets wheels provided: 3, 4, 6 inch rubber wheels

·Weight: 11.5Kg with 3 inch wheels

Cable reel & Drum

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·IP63, dust proof water splash proof

·Standard cable length 150m, longer can be customized, in yellow color

·Cable parameters: 4-core cable, each core cable diameter 2mm, drawing anti-Kevlar 300 kg, imported polyurethane sheath, waterproof, wear proof, acid proof, corrosion proof

·Automatic cable release and collect with electromagnetic clutch

·With emergency button

·Wi-Fi antenna on the top of cable reel, connect with Wi-Fi to controller

·Four steerable wheels, can move the cable reel freely

·High precision mechanical meter counter, accuracy 1mm

·Diamension:570mm*395mm*475mm


Controller (Android Pad Tablet)

ü Standard supply Microsoft surface tablet8G+128Gtouch screen with keyboard, built-acquisition software

ü Customer can use their own laptop, no specific requirements for the configuration

ü Main controller Wi-Fi or Internet cable connection with the system

ü Software control: moving forward, back, direction turn, speed control, camera rotation, zooming and focusing adjusting, lighting control, electrical lift up and down

ü Status display: Real-time display date and time, travel distance, project info, pipe diameter, cavity pressure value, moving speed etc.

ü Text input: Can input characters like project info, inspector, and other info you may need. The info can be displayed in multi-language like Chinese, English, French, Japanese, Korean and so on

ü Clock indicates: The defect can be clock located and displayed
ü Warning function: Rolling angle overrun warning, effectively prevent roll over; or extremely low or high air pressure warning;


Joystick controller

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·Wire connection with main controller

·Function: Camera rotation and reset, electric lift up and down, lighting adjust, speed control, direction adjust


Battery Pack

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·Charging time: 5-6hours

·Output voltage: 220V/50HZ AC pure-sine wave or AC 110V/60Hz, DC 12V 10A, 5V 2A, 20~29. 4V 20A

·Continuous output power: Nominal power 1000W

·Peak output power: 2000W

·Battery capacity: 1077Wh (25.9V 41.6Ah)

·Battery type: Lithium battery (70%@1000Cycle

·Working environment: 0℃~45℃ (Charge), -20℃~60℃ (Discharge)

· Working time for CCTV inspection robot: about 8 hours

· Dimension: L345xW172xH246mm

· Weight: 9.5Kg

 

 

Packing Information:

     

1. Carton 1:  Crawler aluminium alloy box: 72*50*49 cm      

2. Carton 2:   Cable drum carton box: 65*49*78 cm     

3. Carton 3:    Camera / joystick box: 29*34*14 cm     

4. Carton 4:  Battery carton box: 53*28*38 cm     

5. Carton 5:   Tool kits bag: 90*70*48 cm     

6. Carton 6:    Manhole top guid pulley: 81*25*15 cm   

 

The above cartons could all packed into one wooden case.

The battery pack would be shipped separately due to transportation requirement. 


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